Typically 20 40 films of a tough first metal, normally 0.1 1.0 mm thick
films of titanium, nickel, vanadium, and/or steel (iron) and alloys
thereof, interleaved with a like number of films of a second metal,
normally 0.1 1.0 mm thick films of aluminum or alloys thereof, are
pressed together in a stack at less than 6 MPa and normally at various
pressures 2 4 MPa while being gradually heated in the presence of
atmospheric gases to 600 800.degree. C. over a period of, typically, 10+
hours until the second metal is completely compounded; forming thus a
metallic-intermetallic laminate composite material having (i) tough
first-metal layers separated by (ii) hard, Vickers microhardness of 400
kg/mm.sup.2+, intermetallic regions consisting of an intermetallic
compound of the first and the second metals. The resulting composite
material is inexpensive, lightweight with a density of typically 3 to 4.5
grams/cubic centimeter, and very hard and very tough to serve as, among
other applications, lightweight armor. Upon projectile impact (i) the
hard intermetallic, ceramic-like, layers are confined by the tough metal
layers while (ii) cracking and fracturing is blunted and channeled in
directions orthogonal to the axis of impact.