A liquid self-healing coating, incorporating microcapsules filled with
tailored repair formulations, repairs itself upon physical compromise
after curing. In one embodiment, a commercially available paint primer is
mixed with a pre-specified amount of these microcapsules. After the
coating has cured on the substrate to which it is applied, any physical
compromise of the cured coating results in the microcapsules bursting to
release a liquid that fills and seals the compromised volume of the
coating. In applications where paint is used to provide corrosion
protection, the liquid contains anti-corrosion material as well as
suitable diluents and film-forming compounds. In another embodiment, the
microcapsules may be provided separately to enhance commercially
available products. For example, if a paint formulation is known a
priori, specifically configured microcapsules packaged separately from
the paint and designed for use with the paint formulation, may be added
to the commercially available product just prior to application.