The invention is directed at a disposable dry cleansing article that is
formed from a melt extruded fibrous web that has incorporated into the
fibers forming the web from 0.5 to 20 percent by weight of a melt
extruded lathering surfactant. The invention, dry article generally
comprises a melt extruded fibrous web of a thermoplastic polymer having a
basis weight of from about 10 to 200 g/m.sup.2, preferably 10 to 150
g/m.sup.2 wherein the fibers have a lathering surfactant incorporated
into the fiber at a level that allows the article to be used two (2) or
more times with a rinse foam volume of 15 or more, with an initial foam
volume of at least 50 ml.The novel melt extruded web can be made by the
following sequential steps: (a) providing to an extruder a thermoplastic
resin, such as polypropylene; (b) blending into the resin a lathering
surfactant at a temperature at which the surfactant is not significantly
degraded; (c) forming the blend into melt extruded fibers, (d) collecting
the fibers, (e) forming the fibers into a web and optionally, further
treating the web by coating additional components, laminating to further
layers or consolidating for strength or the like.