A method for forming an abutted junction GMR bottom spin valve sensor in
which the free layer has a maximum effective length due to the
elimination or minimization of bias layer and conducting lead layer
overspreading onto the sensor element and the consequent reduction of
current shunting. The overspreading is eliminated by forming a thin
dielectric layer on the upper surface of the sensor element. When the
biasing and conducting leads are formed on the abutted junction, they
overspread onto this layer and the overspread can be removed by an
ion-milling process during which the dielectric layer protects the
sensor.