Methods for the removal of lead from a metal silicate during the process
of manufacturing of such a material are provided. With the reliance upon
lower cost starting silicon dioxide starting materials that are known to
exhibit elevated amounts of heavy metal therein for the purpose of
producing metal silicates (such as sodium silicate, as one example), it
has been realized that removal of significant amounts of such heavy
metals is necessary to comply with certain regulatory requirements in
order to provide a finished material that exhibits the same low level of
heavy metal contamination as compared with finished materials that are
made from more expensive, purer starting silicon dioxides. Two general
methods may be followed for such decontamination purposes. One entails
the introduction of a calcium phosphate material, such as dicalcium
phosphate, tricalcium phosphate, and/or hydroxyapatite, to a formed metal
silicate solution but prior to filtering. The other requires the
introduction of calcium phosphate material (again, hydroxyapatite,
tricalcium phosphate, and/or dicalcium phosphate) in a silicon dioxide,
caustic, and water slurry with said dicalcium phosphate thus present
throughout the overall reaction steps of metal silicate formation and is
removed by filtering. In each situation, the hydroxyapatite, tricalcium
phosphate, or dicalcium phosphate actually aids in rendering immobile the
heavy metals therein, such as lead, cadmium, and the like, thereby
preventing release of high amounts of bioavailable amounts of such heavy
metals from products for which the target metal silicates are considered
reactants. Thus, the heavy metal-containing metal silicates may then be
utilized to produce precipitated silicas, as one example, that exhibit
much lower levels of bioavailable heavy metals as compared with the
original silicon dioxide source.