A fabric and tape laying machine operable with: (a) a robot including
programmable control device, (b) a supply roll containing a continuous
strip of composite tape or fabric, and (c) a mold of predetermined
surface shape relative to x, y and z coordinates, including a chassis
mountable to and movable by the robot, a contact roller module mounted on
the chassis and spaced apart and downstream from the supply roll and
adapted to receive tape from the supply roll, the contact roller module
being moved along the programmed path by the chassis, a tape cutting unit
carried by the chassis and situated between the supply roll and the
contact roller module, and a suspension system for dynamically energizing
the contact roller module to have its rollers apply a predetermined level
of force downward on the tape during the lay-up process.