In manufacturing a pressure sensor a recess that will form part of the
sensor cavity is formed in a lower silicon substrate. An SOI-wafer having
a monocrystalline silicon layer on top of a substrate is bonded to the
lower silicon substrate closing the recess and forming the cavity. The
supporting substrate of the SOI-wafer is then etched away, the portion of
the monocrystalline layer located above the recess forming the sensor
diaphragm. The oxide layer of the SOI-wafer here acts as an "ideal" etch
stop in the case where the substrate wafer is removed by dry (plasma) or
wet etching using e.g. KOH. This is due to high etch selectivity between
silicon and oxide for some etch processes and it results in a diaphragm
having a very accurately defined and uniform thickness. The cavity is
evacuated by forming a opening to the cavity and then sealing the cavity
by closing the opening using LPCVD. Sensor paths for sensing the
deflection of the diaphragm are applied on the outer or inner surface of
the diaphragm. The monocrystalline diphragm gives the sensor a good
long-term stability. Also the sensor path can be made of monocrystalline
material, this giving the sensor even better good long-term
characteristics. An increased sensitivity can be obtained by making
active portions of the sensor paths freely extending, unsupported by
other material of the pressure sensor, by suitable etching procedures.