A non-lethal ammunition utilizes dense powder ballast and a two-stage
firing sequence for launching non-lethal projectiles of a caliber range
from approximately 5.56 mm through approximately 40 mm. The non-lethal
ammunition comprises a non-lethal cartridge. The non-lethal cartridge
comprises a dense powder ballast and one or more non-lethal projectiles.
The dense powder ballast is more massive than the non-lethal projectile
providing sufficient payload mass to operate the weapon mechanism while
launching the non-lethal projectile at velocities compatible with
non-lethal applications. A two-stage ignition system fires the non-lethal
ammunition and subsequently fires the more massive dense powder ballast.
The firing events are separated by a time delay of less than a second.
The non-lethal ammunition provides non-lethal projectile capability for
semi-automatic and automatic weapons. Rifling imparts sufficient spin to
the ballast material to efficiently disperse the dense powder upon muzzle
exit and decelerate the ballast cup and contents to an "eye safe"
non-lethal velocity at the target. The cartridge case may be smooth bore
for use in rifled barrels, or may be rifled for use in smooth bore
barrels.