A superplastically formed structural assembly is provided, as is an
associated preform and method for forming such an assembly. The assembly
includes a skin member and a support member that are joined to define a
space between the members and between the joints. The assembly can be
produced by joining the members in a flat configuration, and then forming
the resulting preform to a predetermined shape of the structural
assembly. The support member defines at least one aperture in
communication with the space between the members. Thus, the skin member
can be formed by delivering a pressurized fluid through the support
member to the skin member, e.g., to superplastically form the skin member
against a die that defines a contour surface corresponding in shape to
the predetermined configuration of the assembly. The support member can
extend in a substantially direct configuration between opposing portions
of the skin member.