An oxidation resistant, microporous polyolefin web exhibiting
high-strength mechanical and low electrical resistance properties is a
solid matrix that includes an ultrahigh molecular weight polyolefin
component and a friable precipitated silica component. The ultrahigh
molecular weight polyolefin component provides high-strength mechanical
properties to the web. The friable precipitated silica component is
broken down into predominately discrete silica aggregates dispersed
throughout the microporous web to maintain a low electrical resistance in
the presence of an electrolyte. In an alternative preferred embodiment, a
polyethylene web includes an antioxidant coating that is applied to the
separator web following extraction of the majority of the process oils
and drying of the extraction fluid from the separator pores. The
resultant "sheath" of antioxidant protects the mechanical integrity of
the polyethylene separator by suppressing polyethylene degradation.