A sealing technique is provided for forming complex and multiple seal
configurations for fuel cells and other electrochemical cells. To provide
a seal, for sealing chambers for oxidant, fuel and/or coolant, a groove
network is provided extending through the various elements of the fuel
cell assembly. A source of seal material is then connected to an external
filling port and injected into the groove network, and the seal material
is then cured to form the seal. There is thus formed a "seal in place",
that is robust and can accommodate variations in tolerances and
dimensions, and that can be bonded, where possible, to individual
elements of the fuel cell assembly. This avoids the difficulty, labor
intensive cost and complexity of manually assembling many individual
gaskets into complex groove shapes and the like. The seal material can be
selected to be comparable with a wide variety of gases, liquid coolants
and the like.