A method and apparatus for making carbon/carbon composite disks for
braking applications that employs a continuous feeding of fiber strands
into a mold. The fibers are then compressed to form a mat or preform. The
fibers are then needled such that the fibers within the mat interlock and
extend in various directions. The mat or preform is then subjected to
densification processing. In order to enhance the effectiveness of the
densification process and/or to speed up the processing time, a filler is
added to the preform during the manufacturing process. The fillers are
added by way of a dry powder or as a liquid slurry. The filler may be
aluminum oxide, boron carbide, silicon carbide, pitch, or a variety of
carbonic or noncarbonic performance enhancers.