An online roll firmness measurement system is disclosed. In one
embodiment, a contact element is placed in a fixed position. A roll of
material is placed in between the contact element and a support surface.
Based upon the amount of force exerted on the contact element, the
firmness of the roll of material may be measured. In an alternative
embodiment, the contact element applies a predetermined amount of force
on the roll of material but is displaced when a roll of material is
placed in between the contact element and the support surface. In this
embodiment, the amount of displacement of the contact element is measured
which allows for the calculation of roll firmness. In one embodiment, a
roll firmness device made in accordance with the present invention may be
placed in a system for winding rolls and used to maintain rolls of
material being formed within preset roll firmness ranges.