A medical device, such as a vascular filter, composed of: a reinforced
membrane unit composed of: a thin filter membrane; and fibers of
reinforcement material embedded in the membrane to strengthen the filter
and securely attach the fibers to the membrane.A method of fabricating
the filter by the steps of: providing a mold that can be melted,
dissolved, or deformed without damaging membrane material; covering the
mold with an intermediate material that is easily separated from the
membrane material; covering the intermediate material with the membrane
material; placing the fibers in contact with the membrane material that
covers the intermediate material; covering the fibers with additional
membrane material to form the membrane with embedded fibers; removing the
mold by melting, dissolving, or deforming the mold; and removing the
intermediate material from the membrane.