A method and computer-implemented system for optimizing a product. Based
on the "voice of the customer", aspects of the product that are critical
to the customer satisfaction, and target values, therefore, are
identified. Aspects are characterized in terms of their contributing
factors. Each contributing factor is characterized in a transfer function
in terms of control and noise factors impacting the contributing factors.
Contributing factors are optimized during product design by shifting
nominal design values for control factors with respect to the transfer
function such that target contributing factors are attained with minimum
variability due to existing noises and variability in control. Where
target values cannot be obtained through design optimization,
conventional methods of manufacturing optimization are implemented. The
extent to which the target values are attained and maintained over the
life of the product are assessed.