A method is provided for making a gasketed fuel cell MEA comprising the
steps of: selecting an FTL sheet material; selecting a target level of
compression C % for use of said FTL sheet material in a fuel cell MEA;
measuring die pressure Pt for which the FTL sheet material achieves
compression of Ct %; positioning between the platens of a press an MEA
comprising: a PEM; an anode catalyst material; a cathode catalyst
material; an anode-side FTL comprising the selected FTL sheet material;
and a cathode-side FTL comprising the selected FTL sheet material;
depositing a gasket material in the outer edge portions of the anode and
cathode faces of the PEM; compressing the MEA to a pressing pressure Pp
which is between 90% and 110% of Pt; and substantially fixing the gasket
material so as to form a gasketed fuel cell MEA.