An apparatus and processes for large scale inline manufacturing of CdTe
photovoltaic modules in which all steps, including rapid substrate
heating, deposition of CdS, deposition of CdTe, CdCl.sub.2 treatment, and
ohmic contact formation, are performed within a single vacuum boundary at
modest vacuum pressures. A p+ ohmic contact region is formed by subliming
a metal salt onto the CdTe layer. A back electrode is formed by way of a
low cost spray process, and module scribing is performed by means of
abrasive blasting or mechanical brushing through a mask. The vacuum
process apparatus facilitates selective heating of substrates and films,
exposure of substrates and films to vapor with minimal vapor leakage,
deposition of thin films onto a substrate, and stripping thin films from
a substrate. A substrate transport apparatus permits the movement of
substrates into and out of vacuum during the thin film deposition
processes, while preventing the collection of coatings on the substrate
transport apparatus itself.