A process for the deposition of particulate material of a desired
substance on a surface includes: (i) charging a particle formation vessel
with a compressed fluid; (ii) introducing into the particle formation
vessel a first feed stream comprising a solvent and the desired substance
dissolved therein and a second feed stream comprising the compressed
fluid, wherein the desired substance is less soluble in the compressed
fluid relative to its solubility in the solvent and the solvent is
soluble in the compressed fluid, and wherein the first feed stream is
dispersed in the compressed fluid, allowing extraction of the solvent
into the compressed fluid and precipitation of particles of the desired
substance; (iii) exhausting compressed fluid, solvent and the desired
substance from the particle formation vessel at a rate substantially
equal to the rate of addition of such components to the vessel in step
(ii) through a restrictive passage to a lower pressure whereby the
compressed fluid is transformed to a gaseous state and a flow of
particles of the desired substance is formed; and (iv) exposing a
receiver surface to the exhausted flow of particles of the desired
substance and depositing a uniform layer of particles on the receiver
surface.