A process for the patterning of a desired substance on a surface includes:
(i) charging a particle formation vessel with a compressed fluid; (ii)
introducing into the particle formation vessel a first feed stream
comprising a solvent and the desired substance dissolved therein and a
second feed stream comprising the compressed fluid, wherein the desired
substance is less soluble in the compressed fluid relative to its
solubility in the solvent and the solvent is soluble in the compressed
fluid, and wherein the first feed stream is dispersed in the compressed
fluid, allowing extraction of the solvent into the compressed fluid and
precipitation of particles of the desired substance; (iii) exhausting
compressed fluid, solvent and the desired substance from the particle
formation vessel at a rate substantially equal to a rate of addition of
such components to the vessel in step (ii) through a restrictive passage
to a lower pressure whereby the compressed fluid is transformed to a
gaseous state, and wherein the restrictive passage includes a discharge
device that produces a shaped beam of particles of the desired substance
at a point beyond an outlet of the discharge device, where the fluid is
in a gaseous state at a location before or beyond the outlet of the
discharge device; and (iv) exposing a receiver surface to the shaped beam
of particles of the desired substance and selectively depositing a
pattern of particles on the receiver surface.