A method of repairing damaged low-k dielectric materials is disclosed.
Plasma-based processes, which are commonly used in semiconductor device
manufacturing, frequently damage carbon-containing, low-k dielectric
materials. Upon exposure to moisture, the damaged dielectric material may
form silanol groups. In preferred embodiments, a two-step approach
converts the silanol to a suitable organic group. The first step includes
using a halogenating reagent to convert the silanol to a silicon halide.
The second step includes using a derivatization reagent, preferably an
organometallic compound, to replace the halide with the suitable organic
group. In a preferred embodiment, the halogenating agent includes thionyl
chloride and the organometallic compound includes an alkyllithium,
preferably methyllithium. In another preferred embodiment, the
organometallic compound comprises a Grignard reagent. Embodiments
disclosed herein advantageously enable the manufacturer to engineer the
density, polarization, and ionization properties of the low-k dielectric
material by selective incorporation of the organic group.