Electrodes of a double-layer capacitor are designed so that sub-capacitors
formed at each electrode are stressed substantially equally at the rated
voltage of the double-layer capacitor. In an exemplary embodiment, each
electrode includes a current collector and an active electrode layer,
such as a layer of activated carbon. The electrodes are held apart by a
porous separator, and the assembly is immersed in an electrolyte. The
thicknesses of the active electrode layers differ, resulting in
asymmetrical construction of the capacitor. Different thicknesses cause
the sub-capacitors to have different capacitances. When voltage is
applied to the double-layer capacitor, the voltage is divided unequally
between the unequal sub-capacitors. Properly selected thicknesses allow
the voltages at the sub-capacitors to stress equally each sub-capacitor.
The rated voltage of the double-layer capacitor can then be increased
without overstressing the sub-capacitors.