A method for molding composite structures whereby a material stack
including a core having first and second opposing sides is prepared. The
preparing of the material stack includes applying a fibrous support layer
on at least one of the first side and the second side of the core
section, applying an adhesive layer on the support layer, and applying a
thermoplastic barrier layer on the adhesive layer. The method also
includes preparing a resin and a mold; placing the material stack in the
mold; sealing the core; infusing the mold and material stack with resin;
curing the structure; and removing the structure from the mold. In one
embodiment, the method creates a composite aircraft wing panel.