A composite oxygen ion transport element that has a layered structure
formed by a dense layer to transport oxygen ions and electrons and a
porous support layer to provide mechanical support. The dense layer can
be formed of a mixture of a mixed conductor, an ionic conductor, and a
metal. The porous support layer can be fabricated from an oxide
dispersion strengthened metal, a metal-reinforced intermetallic alloy, a
boron-doped Mo.sub.5Si.sub.3-based intermetallic alloy or combinations
thereof. The support layer can be provided with a network of
non-interconnected pores and each of said pores communicates between
opposite surfaces of said support layer. Such a support layer can be
advantageously employed to reduce diffusion resistance in any type of
element, including those using a different material makeup than that
outlined above.