Fiber structures that include a catalytic material are provided. The fiber
structures (e.g., membranes) may be formed of interconnected carbon
fibers. The catalytic material may be in the form of nanosize particles
supported on the fibers. In one method of the invention, the structures
are produced by electrospinning a polymeric material fiber structure that
is subsequently converted to a carbon fiber structure in a heat treatment
step which also causes the catalytic material particles to nucleate on
the carbon fibers and grow to a desired size. The catalytic material may
be uniformly distributed across the carbon fiber structure and the amount
of catalytic material may be controlled. These factors may enhance
catalytic performance and/or enable using less catalytic material for
equivalent catalytic performance which can lead to cost savings, amongst
other advantages. The fiber structures may be used in a variety of
applications including electrodes in batteries and fuel cells.