The invention relates to methods for prevention of and recovery from a
catalyst bed slumping in a gas-agitated multiphase hydrocarbon synthesis
reactor, while the reactor is either under non-reactive conditions or
under reaction promoting conditions when syngas is converted to products.
The reactor contains a catalyst bed comprising catalyst particles and a
gas injection zone suitable for injecting a reactor gas feed. A method
for preventing bed slumping comprises supplying a supplemental gas to the
gas-agitated multiphase reactor to prevent the catalyst bed from slumping
due to insufficient reactor gas feed flow. The method may include
recycling some or all of the supplemental gas to the reactor. The method
may further comprise separating the gas injection zone from the catalyst
bed with a porous plate so as to prevent migration of catalyst particles
into the gas injection zone and to minimize plugging of gas
distributor(s) present in said zone.