A process which uses a silicone resin to form a wafer-to-carrier bonded
package that enables wafer thinning and backside processing while the
cured resin exhibits high chemical and thermal resistance. The process is
versatile in that the constructed wafer package allows for a wide range
of chemical exposures to include dilute acid and base etchants, resist
and residue strippers, electroplating chemistries, and also providing use
in a range of deposition and etch processes that may exceed 300.degree.
C. The process utilizes a mixture of silicone monomers that when applied
to semiconductor wafers by a spin-coat application, the result is a
planarization of the front side device area, and when a subsequent thin
coat is applied will facilitate bonding of the wafer-to-carrier package
when heat and pressure are applied. The cured silicone bonded
wafer-to-carrier package allows for wafer thinning consistent to industry
objectives. Backside processing may include thermal oxide deposition,
installed vias, and subsequent metallization in plating baths. Upon
completion of a thinned and processed wafer, detachment occurs as
described in prior art. Specialty chemical systems which completely
dissolves the cured silicone and allows the wafer substrate to be easily
rinsed and dried and become available for subsequent processing or final
dicing and packaging.