A honeycomb body, which is composed in such a manner that a strip of
corrugated foil made of heat-resistant stainless steel containing
aluminum and a strip of flat foil made of stainless steel are alternately
wound or laminated on each other, is incorporated into an outer cylinder
made of metal and integrated into one body by means of diffusion bonding,
so that a diffusion bonded metallic catalyst carrier can be formed.
Surface roughness of the strip of foil after the completion of diffusion
bonding is 0.001 to 2.0 .mu.m when it is expressed by center line average
height Ra, and no sintered bridges are formed at both end portions of the
diffusion bonded section in the longitudinal direction. The catalyst
carrier is manufactured in a condition so that .lamda.b, which is defined
by .lamda.b=6.8.times.10.sup.-12.times..delta.f.sup.-1.times.F.sup.1/2.ti-
mes.Ra.sup.-1/2.times.T.sup.1/4.times.exp(15000/T).times.b.sup.1/2, can be
in a range from 8 to 20 where thickness of the strip of foil is .delta.f
(m), average roughness of the foil surface is Ra (m), back tension in the
case of winding is F (kgf), contact width of the piece of flat foil with
the piece of corrugated foil is b (m), heat treatment temperature is T
(K), and degree of vacuum is Pout (Pa), under the condition that
7.52.times.10.sup.9.times.exp(-35000/T).gtoreq.8.times.Pout.