An improved board material is provided comprising a set cementitious core
bearing on at least one of its surfaces as a facer a multilayer nonwoven
fibrous mat of a specific structure. The outer layer of the mat comprises
fibers of a fine diameter of approximately 1 to 10 microns and the inner
layer of the mat comprises coarser fibers having a greater diameter
(e.g., approximately 12 to 30 microns and preferably approximately 15 to
20 microns). The outer surface is relatively smooth and is aesthetically
pleasing. The coarser fibers of the inner surface provide interstices
between adjoining fibers so as to promote the ingress of the cementitious
core prior to setting with the achievement of enhanced adhesion between
the set cementitious core and the multilayer nonwoven fibrous mat.