A selective etching process cuts shapes from amorphous metal strip
feedstock. The etching process comprises depositing a chemically
resistant material to one side of the strip in a pattern that defines the
requisite shape, mating the metal strip with a carrier strip, exposing at
least one side of the metal strip to an etching agent to selectively etch
the desired shape, and separating the shape from the strip feedstock. A
plurality of layers of the shapes is assembled by adhesive lamination to
form a generally polyhedrally shaped bulk amorphous metal magnetic
component useful in high efficiency electric motors and inductive
devices. The bulk amorphous metal magnetic component may include an
arcuate surface, and preferably includes two arcuate surfaces that are
disposed opposite to each other. The magnetic component is operable at
frequencies ranging from about 50 Hz to about 20,000 Hz. When the
component is operated at an excitation frequency "f" to a peak induction
level B.sub.max, the component exhibits a core-loss less than about "L"
wherein L is given by the formula L=0.005 f(B.sub.max).sup.1.5+0.000012
f.sup.1.5(B.sub.max).sup.1.6, said core loss, said excitation frequency
and said peak induction level being measured in watts per kilogram,
hertz, and teslas, respectively. Performance characteristics of the bulk
amorphous metal magnetic component of the present invention are
significantly better than those of silicon-steel components operated over
the same frequency range.