This invention provides methods of making molecular sieve catalyst
particles, molecular sieve slurries that can be used in such methods,
molecular sieve catalyst compositions and their use in catalytic
hydrocarbon conversion processes. In one of its aspects, the invention
provides a method of making molecular sieve catalyst particles, the
method comprising the steps of: a) providing a solution or suspension of
an aluminum-containing inorganic oxide precursor in a liquid medium; b)
combining the solution or suspension of aluminum-containing inorganic
oxide precursor with a molecular sieve, and optionally other formulating
agents, to form a catalyst formulation slurry; c) aging the catalyst
formulation slurry to generate in said slurry a percentage, or increase
in said slurry the existing percentage, of aluminum atoms of the
aluminum-containing precursor in the form of oligomers having a sharp
.sup.27Al NMR peak at 62-63 ppm; and d) forming molecular sieve catalyst
particles from the catalyst formulation slurry. The catalyst compositions
obtained by the methods of the present invention have improved attrition
resistance, and are particularly useful in hydrocarbon conversion
processes.