A process for the removal and causticisation of sodium oxalate and/or
sodium sulphate from a Bayer process liquor containing sodium carbonate
and one or both of sodium oxalate and sodium sulphate in an alumina
refinery is described. The process is based on the observation that to
efficiently causticise sodium oxalate solutions, it is first necessary to
remove the aluminate ion from solution, optionally with recovery of the
aluminate ion in some later step. This is effected by removing aluminate
ions from the Bayer liquor through the formation of a carbonate bearing
hydrocalumite and/or sulpha-bearing hydrocalumite. The liquor may then be
treated with sufficient lime to remove and causticise any residual
carbonate ions and some or all of the oxalate ions present so that any
reacted lime solids thus formed can be separated and safely disposed of.
The process may include a pre-causticisation step in which the Bayer
liquor is first causticised to reduce the concentration of carbonate
ions, prior to the step of removing aluminate ions. The invention
provides an effective process for the removal of sodium sulphate and a
practical method for the recovery of soda from sodium sulphate. The
efficiency of lime utilisation can also be dramatically increased from
about 20% to 80% (if sulphate removal is not the objective) wherein
alumina losses can be minimised. The oxalate concentration of the process
liquor is also substantially lower than can usually be achieved in
processes based on sodium oxalate-crystallisation.