The present invention relates to the PVD coated tungsten carbide (WC)
based cemented cutting inserts with ruthenium (Ru) as a key chemical
element, or a key feature, in the cobalt (Co)-based binder phase,
particularly useful for machining today's mold & die materials. In the
Ru--Co mixed binder phase in the tungsten carbide substrate, the ratio of
Ru/Co is at least 3%, by weight. The Ru-featured carbide cutting insert
provided in this invention is PVD coated with one or more layers by a
modern PVD coating technology. The development of the PVD coated
Ru-featured carbide cutting inserts provided in this invention is based
on a discovery that the unique combination of PVD coating techniques and
Ru-featured carbide cutting inserts demonstrates superior machining
performance in today's mold & die machining applications.