A screen assembly for a vibratory separator includes a composite screen
frame that has a rigid support section formed from a polymer material and
a cushioned strain relief zone. The strain relief zone is located along
the inner periphery of the rigid support section and provides support at
the interface between the screen frame and the screen cloth. The strain
relief zone may extend along an inner peripheral wall of the rigid
support section. The rigid support section may include a flange and the
strain relief zone may extend around the rigid support section to
encapsulate the flange in addition to providing additional support to the
screen cloth. The rigid support section and the strain relief zone may be
co-formed in a molding process. Alternatively the rigid support section
may be a molded member and the strain relief zone may be an extrusion to
be assembled to the rigid support member. The screen cloth is affixed to
the peripheral frame. The screen frame may include an internal support
frame having a rigid support section defining a plurality of openings,
each of which has a strain relief zone around its periphery to provide
cushioned support to the screen cloth across the opening.