A microcomposite structure for use as a component of a lithium battery is
formed from a liquid phase mixture by the removal of a solvent. The
microcomposite structure includes a continuous reticulated solid polymer
phase, a formed in situ gel-electrolyte phase, and a solid phase
surfactant at the interface between the gel and polymer phases for
stabilizing the gel phase within the pores of the solid polymer phase.
The liquid phase mixture comprises a polymer blend, an aprotic solvent
system for the polymer blend, a substantially dissolved anionic
surfactant, and a phase separation liquid that is miscible with the
aprotic solvent system, but in which the polymer blend is substantially
insoluble. The microcomposite structure is formed by casting the liquid
phase mixture on a surface and removing solvent until the microcomposite
structure forms.