A process for producing single-walled carbon nanotubes in a continuous
manner includes carbon plasma generation, plasma stabilization, and
product deposition. The plasma is generated by electrical resistance
heating or electron beam vaporization of feedstock. The plasma is
stabilized with radio frequency energy from inductance coils and with
electrical resistance heaters in the reactor. Stabilization homogenizes
the plasma energy density and concentration, leading to a more efficient
reactor. Finally, a transition metal catalyst and associated catalyst
support are used to form the end product. The formation region may have
variations of geometry and supporting equipment that will affect the rate
and purity of the swcnt production. The formation region is immediately
downstream from the plasma stabilization region. In addition, the entire
apparatus is designed so that it can be mounted vertically such that
continuous deposition of product can be applied with precision using an
overhead robotic arm.