A coating on an architectural building material is formed by particles of
a polymer that are softened using heat and allowed to cool over the
surface of the building material to form a cohesive and adhesive
structure or film on the building material. The polymeric coating
composition is substantially free of any volatile organic compound (VOC).
A system for applying coatings on architectural building materials
includes an apparatus for spraying a polymer emulsion on a building
material, an apparatus for removing a carrier from the polymer emulsion,
and an apparatus for conveying the building material from the spray
apparatus to the apparatus for removing the carrier. A method of coating
an architectural building material includes spraying a substantially
VOC-free emulsion having particles of a polymer onto the building
material. A volatile portion of the emulsion is flashed off. Heat is then
used to coalesce the particles of the polymer.