This invention relates to methods for reacting a hydrocarbon, molecular
oxygen, and optionally water and/or carbon dioxide, to form synthesis
gas. The preferred embodiments are characterized by delivering a
substochiometric amount of oxygen to each of a multitude of reaction
zones, which allows for optimum design of the catalytic packed bed and
the gas distribution system, and for the optimization and control of the
temperature profile of the reaction zones. The multitude of reaction
zones may include a series of successive fixed beds, or a continuous zone
housed within an internal structure having porous, or perforated, walls,
through which an oxygen-containing stream can permeate. By controlling
the oxygen supply, the temperatures, conversion, and product selectivity
of the reaction can be in turn controlled and optimized. Furthermore the
potential risks of explosion associated with mixing hydrocarbon and
molecular oxygen is minimized with increased feed carbon-to-oxygen molar
ratios.