A paint system and process are disclosed for hardfacing metal surfaces. In
one embodiment of the process, a paint including a dispersion of hard
particles is first applied as a coating to a surface. Next, a paint
including a dispersion of a braze alloy is applied over the layer of hard
particles. The surface is then heated to cause the braze alloy to melt
and infiltrate into the hard particles thereby bonding them to the
metallic surface. In another embodiment, a first layer of adhesive is
applied, and a hardfacing powder is applied onto the adhesive. Then a
second layer if adhesive is applied, and a braze alloy powder is applied
onto the second adhesive. Then the material is heated as in the first
embodiment. In another embodiment, paint containing hard particles is
coated onto the substrate, and an acid-containing cross-linked copolymer
in the paint is then neutralized to increase the viscosity of the paint
to prevent running.