In accordance with the present invention, a dielectric barrier layer is
presented. A barrier layer according to the present invention includes a
densified amorphous dielectric layer deposited on a substrate by
pulsed-DC, substrate biased physical vapor deposition, wherein the
densified amorphous dielectric layer is a barrier layer. A method of
forming a barrier layer according to the present inventions includes
providing a substrate and depositing a highly densified, amorphous,
dielectric material over the substrate in a pulsed-dc, biased, wide
target physical vapor deposition process. Further, the process can
include performing a soft-metal breath treatment on the substrate. Such
barrier layers can be utilized as electrical layers, optical layers,
immunological layers, or tribological layers.