Aqueous coating slurries useful in depositing a dense coating of a ceramic
electrolyte material (e.g., yttrium-stabilized zirconia) onto a porous
substrate of a ceramic electrode material (e.g., lanthanum strontium
manganite or nickel/zirconia) and processes for preparing an aqueous
suspension of a ceramic electrolyte material and an aqueous spray coating
slurry including a ceramic electrolyte material. The invention also
includes processes for depositing an aqueous spray coating slurry
including a ceramic electrolyte material onto pre-sintered, partially
sintered, and unsintered ceramic substrates and products made by this
process.