A method for managing spare parts and tools for a manufacturing enterprise
is disclosed. Historical demand values are statistically analyzed to
determine optimal stocking levels for spare parts based upon required
availability percentages, parts lead times, and the statistical
distribution parts demand levels. Parts stocking decisions can also be
based upon planned and preventative maintenance timeframes with such
parts ordered on an as-needed basis in accordance with lead times. Spare
parts inventory management can utilize an enterprise-wide computer system
to integrate parts demand planning with systems used for engineering and
other changes to manufacturing processes and facility maintenance
systems. The computer system can perform varying degrees of the parts
reordering and planning process and automate certain steps while
providing for decision of other issues by parts management personnel.