The invention relates to motor bearing components with features such as
fine groove pitch (<100 microns), fine feature widths (<25
microns), varying groove depths and surface profiles in 3D for optimum
bearing performance. A method for manufacturing the workpiece, the
electrode design features to make the final part and the method for
manufacturing such an electrode are disclosed. An electrode including a
conductive block having the desired profile is disclosed. The electrode
of the embodiments of the invention could be made out of a wide range of
materials including hard and difficult to machine materials. The
electrode can be made out of a solid blank, or a sleeve with hollow core
or a sleeve with a filled core. Such an electrode can be used for
achieving optimized groove geometry on the workpiece. The electrode of
the embodiments of the invention could also be made by method of
manufacturing including formation of a groove pattern on a surface of a
hollow conductive block by laser ablation of portions of the hollow
conductive block and with or without formation of a dielectric material
in the groove pattern. Additional methods involving photo-polymerization,
selective ablation, plating and reverse ECM for recessed lands are
disclosed.