A coated metal substrate useful for carrying an exhaust emission treatment
catalyst such as a three-way conversion catalyst for use with small
engine platforms. The coated metal substrate comprises a metal such as a
stainless steel, a carbon steel, a FeCr alloy, HASTELLOY.RTM. and the
like. The coating on the metal substrate comprises an alumina silicate
having alumina particles impregnated therein. The coating is applied
using a liquid dispersion containing an aluminum silicate and the alumina
particles are dispersed into the aluminum silicate coating while the
coating is still wet. The coated metal substrate is then calcined.
Thereafter, a washcoat containing an engine exhaust treatment catalyst
may be applied to the surface of the coated metal substrate.