The present invention provides a sealed housing unit and a method for its
manufacture, wherein the sealed housing unit can protect light-emitting
elements and the connected electronic circuitry from moisture. The sealed
housing unit comprises a thermally conductive base onto which an array of
light-emitting elements is mounted. A frame is sealingly connected to the
thermally conductive base circumferentially enclosing the array of
light-emitting elements and connected circuitry. An optically
transmissive panel sufficiently sized to span the area defined by the
frame, is sealingly connected to the frame to form a sealed cavity
enclosing the array of light-emitting elements and the connected
circuitry. The light-emitting elements can be electrically activated via
electrical wires provided through one or more apertures within the
thermally conductive base or the frame. Each aperture comprises a form of
sealing means which suppresses the penetration of moisture.