The invention provides systems, methods, and articles useful in the
production of foams, and, in particular microcellular foams. The systems
include a restriction element that reduces the backflow of polymer melt
in an extruder while polymeric material is injected into a mold or
ejected from a die. The restriction element is positioned upstream of a
blowing agent injection port to maintain the solution of polymer and
blowing agent in the extruder above a minimum pressure throughout an
injection or ejection cycle, and preferably above the critical pressure
required for the maintenance of a single-phase solution of polymer and
blowing agent. The systems can be used in injection molding, blow
molding, or in any other processing techniques that include injection or
ejection cycles. In some embodiments, the systems utilize reciprocating
screws for injection or ejection. In other embodiments, the systems
include an accumulator connected to an outlet of the extruder, in which a
plunger moves to inject polymeric material into a mold or eject polymeric
material from a die.