A direct write process and apparatus for fabricating a desired circuit
component onto a substrate surface of a microelectronic device according
to a computer-aided design (CAD). The process includes (a) providing a
support member by which the device is supported while being fabricated;
(b) providing a chamber for containing a precursor fluid material under a
substantially constant pressure differential relative to the ambient
pressure, with the precursor fluid material having a viscosity no less
than 10 cps; (c) operating an inkjet-based dispensing head with a control
valve or actuator for dispensing and depositing minute droplets of the
precursor fluid material onto the substrate surface; (d) energy- or
heat-treat the deposited precursor fluid material for converting it to
the desired active or passive component; and (e) operating a machine
controller for generating control signals in response to the CAD
coordinates for controlling the position of the dispensing head relative
to the support member in response to the control signals to control
dispensing and depositing of the precursor material to form the desired
component. The process is useful for depositing a wide range of component
materials onto an electronic device, including conductor, resistor,
capacitor, dielectric, inductor, antenna, solar cell electrode, battery
electrode, interconnect, superconductor, sensor, and actuator element
materials.