A chemical reactor is disclosed and which has a core composed of a stack
of metal plates that are diffusion bonded in face-to-face relationship. A
plurality of reaction zones are located within the core, as are a
plurality of catalyst receiving zones, and both the reaction zones and
the catalyst receiving zones are defined by respective aligned apertures
in the plates.A first channel arrangement is provided in some of the
plates for transporting a first reactant to and between the reaction
zones, portions of the first channel arrangement that interconnect the
reaction zones being formed over at least a portion of their length as
heat exchange channels.A second channel arrangement is provided in others
of the plates and is arranged to deliver a second reactant to each of the
reaction zones. Also, a third channel arrangement provided in still
others of the plates for transporting a third reactant to and between the
catalyst receiving zones, portions of the third channel arrangement that
interconnect the catalyst receiving zones being formed over at least a
portion of their length as heat exchange channels that are positioned in
heat exchange proximity to the heat exchange channels of the first
channel arrangement.Also disclosed is a fuel processor that incorporates
the chemical reactor, the catalyst receiving zones being arranged to
function as reformer stages in the fuel processor.