The present invention provides a method of producing particles from
solution-in-supercritical fluid or compressed gas emulsions. In
accordance with the method of the invention, a solution that includes a
solute dissolved in a solvent is contacted with supercritical fluid or
compressed gas to form a solution-in-supercritical fluid or compressed
gas emulsion. The emulsion is sprayed through an orifice to create spray
droplets. The supercritical fluid or compressed gas and the solvent are
removed from the spray droplets resulting in the formation of particles
that include the solute. In one embodiment of the invention, the solvent
is removed from the spray droplets by lyophilization. In another
embodiment of the invention, the solvent is removed from the spray
droplets by evaporation.