Passive water management techniques are provided in an air-breathing
direct oxidation fuel cell system. A highly hydrophobic component with
sub-micrometer wide pores is laminated to the catalyzed membrane
electrolyte on the cathode side. This component blocks liquid water from
traveling out of the cathode and instead causes the water to be driven
through the polymer membrane electrolyte to the cell anode. The
air-breathing direct oxidation fuel cell also includes a layer of cathode
backing and additional cathode filter components on an exterior aspect of
the cell cathode which lessen the water vapor escape rate from the cell
cathode. The combination of the well laminated hydrophobic microporous
layer, the thicker backing and the added filter layer, together defines a
cathode structure of unique water management capacity, that enables to
operate a DMFC with direct, controlled rate supply of neat (100%)
methanol, without the need for any external supply or pumping of water.
The cell anode is provided with a hydrophilic backing layer. When the
water is driven through the polymer membrane electrolyte from the cell
cathode to the cell anode chamber, it is available for the anodic
reaction, and any excess water is carried out along CO.sub.2 ventilation
channels to the outside environment.