Active metal and active metal intercalation electrode structures and
battery cells having ionically conductive protective architecture
including an active metal (e.g., lithium) conductive impervious layer
separated from the electrode (anode) by a porous separator impregnated
with a non-aqueous electrolyte (anolyte). This protective architecture
prevents the active metal from deleterious reaction with the environment
on the other (cathode) side of the impervious layer, which may include
aqueous or non-aqueous liquid electrolytes (catholytes) and/or a variety
electrochemically active materials, including liquid, solid and gaseous
oxidizers. Safety additives and designs that facilitate manufacture are
also provided.